Protecting Your Fingers!

A great tip from the Glass Tips blog about how to make sure your fingers stay relatively unscathed during the glass grinding process!  I can’t recall how many times I’ve been grinding glass with sharp edges and sliced the middle of my fingers… It really makes typing a pain the next day!

In summary, there are a number of tools out there you can use, from rubber finger-tip protectors to “grinder cookies” to specific tools designed to keep your fingers off the glass.  Gloves are a bad idea, as they have the potential to get caught up in any machinery and cause more damage than just a cut finger!  

Here’s what I’ve found to be the best: the rubber finger-tip thimble!  

Image

They are pretty cheap, available at lots of office supply stores, come in a variety of sizes for different fingers, have good texture for gripping smooth glass and are pretty thick, so they last quite a while!  I also like that you can pull them off quickly and easily.

So tell me what you think… What’s your finger-tip protector of choice?

 

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Sharing the Glass Love

Well, it’s been a wild summer — so wild, in fact, that I didn’t even get around to posting an “I’ll be on a writing hiatus while I move twice and travel a bunch this summer” message before the craziness happened.  That’s totally a cop-out, but also true.

So in the spirit of trying to get back into the old doing-projects-and-writing-about-them saddle, I thought I would share a couple of things today.

My New Home

We bought a house!  And this is it…  Standard 50’s bungalow with a finished basement area.  We’ve painted most of the inside of the top floor to date, and added some tile to the basement shower base (gross old concrete), and we’re slowly unpacking and getting settled.  I’m sure there will be more posts to come in the future!

New Home!

Stained Glass Tips

This is a great blog for all kinds of glass tips!  So I thought I would share a post that I think is really helpful — a good reminder of process for setting up a project to solder.  You can check it out here!

Finished Light Box!

I actually finished soldering, added a patina and set up my light box project!  I have a post to write about the patina process I used, but here’s a pic of the finished project.

A Terribly Tardy Music Tuesday

Yup, I’ve been bad this week.  Not sure what’s up, but I am so so tired and have been a delinquent blogger (and stained glass-er!)  Not to mention that I crunched through all my tax paperwork last night… that’s enough to make anyone pass out!

But enough with the excuses.  To cheer us all up — it’s Friday, after all! — here is my Tuesday Music post just a few days late.  And this has been an anticipated one for me, because this week marks the release of Bonobo’s new album, The North Borders.

Bonobo_The North Borders

It is all sorts of exciting, especially because it features one of my favourite artists ever, Erykah Badu, on the song Heaven for the Sinner.  I see a long future of listening to the album on repeat.  It’s chill, interesting and intelligent (you can read a review that pretty much sums up how I feel about Bonobo here).  The rhythms and layered sounds just suck me in and mellow me out.  How about you?

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Birthday Cake Madness

… Or, Why I Didn’t Post Something Related to Stained Glass Yesterday.

The reason was that it was our niece’s first birthday party over the weekend.  In general, I haven’t been able to get as much glass done as I’d like this week due to the fact that M’s parents are in town this week.  It’s hard to work, visit/dinner and then fit in glass when you get home at 9 or 10 pm.  That being said, I have worked on my light box (just not the other projects I want to work on as well), and have been ok at keeping up on the regular blogging.

But I digress.  The reason I did not do glass or post to my blog yesterday was this:

Birthday CakeYes, you are seeing correctly.  That is a layered birthday cake in the shape of a 1 (first birthday!), decorated with purple sprinkles and stars.  Yes, I made that.

I love baking, but I don’t get the opportunity to do it very often, and even more rare is the chance to be extravagant.  I have to say that this is probably pretty close to the top of my list of extravagant baking endeavours, seeing as 6 adults and 1 child only ate the bottom horizontal line piece…  It was delicious and awesome, though.

If you’re interested, here’s how I made it:

I did some initial research for children’s birthday cakes online.  I looked at lots of option, and decided that I wanted something delicious to eat, but not too far out of my baking experience (for example, this was not the time to try using fondant icing).  I found a fantastic blog called Smitten Kitchen (so good!), and used recipes for the cake and for the icing.  I love foodie-recipe blogs that have lots of pictures, so I can compare and tell if I’m doing it right.

Next I decided (with M’s help) on a shape for said cake and how it was going to be constructed.  I cute the shapes out of paper first to make sure it would a) fit from parts of my cake pans, and b) fit on the plate.

1 Layout

The next step was baking the cakes — ohmygoodness they smelled divine!  Even the batter!

2 Cakes

Once the cakes were cooled, I levelled them off and cut out the shapes for the 1 based on my paper templates.

3 First Layer Cut

The next stage was icing the middle layer.  And then maybe eating some of the icing, but not too much because I still had a cake to finish…

4 Middle Layer Frosting

Then adding on the top layer of cake.  As per something I read on the internet (I think it was from the Smitten Kitchen blog, but can’t remember now), I placed the bottom of the cake facing outwards to make it easier to ice.

5 Cake layers together

At this point, I applied a crumb layer of icing.  Honestly, I learned a lot about making cakes from reading the Smitten Kitchen — I put a dollop of icing on the bottom of the cake plate to keep everything from sliding, I made sure my middle layer of icing overlapped the layers of cake to make full icing easier, I used parchment over the plate to keep everything tidy, and I started out with a crumb layer of icing.  Before taking this cake on, I didn’t even know there was such a thing as a crumb layer!

6 Crumb coat icing

At this point, I took this bad boy over to the birthday party to finish off the icing and decorations.  I used purple sprinkles and added some yellow stars with a store-bought icing tube.  Honestly, when I started out making this cake, I thought it would be about 2/3 this tall, max.  And then my cake just rose and rose and rose in the oven!  I have to say, though, it turned out a masterpiece!

8 Decoration

Happy birthday to my niece!

Light Box Soldering Part II

I’m picking up where I left off from my last post about this lightbox.  If you missed that post, you can read it here.

So I’m pretty happy with the way this wire has been integrated into the edges of this lamp box.  The wire was easy to form around the edges and corners, and helped me fill in some pretty big gaps.  I just basically continued from where I left off, bending the wire to wrap around the top edge and then back down the side, and spot soldering as I went along.

Once I had all four wires soldered into place, I was left with four stubby ends sticking out the bottom edge.  I’m going to leave them for now, until I add another piece of wire to the bottom edge, or figure out what my lamp base is going to be and how I’m going to attach everything.

Wire sticking out the bottom edge

I was reading some interesting techniques on the website of I.Tashiro, an incredible stained glass artist from Japan.  (You really should check out more of his work and techniques on his website — so informational and so beautiful!)  I’m not sure how this light box will be finished, but I might just build a wooden box for it to sit in and try out the brass sheet base technique on another project later…

Moving on from there, I went back to add some finish solder along the edges and along the inside corners.  Filling in the inside corners added some backing to the outside finished edges, so that the solder didn’t just drip through.

Soldering the inside edge

Everything worked out fairly well — I really only had trouble in two areas: the first was on the panel that I left the old copper foil on.  I had one joint where the solder just would not adhere to the copper foil, so there is a small gap between the corner solder bead and where two pieces of glass in the panel all meet.  Overall not a big deal, but I need to check if any light shines through.  The second was was adding a finish solder bead to the joint with the widest gap.  Even with a wire reinforcement on the inside, the solder still melted through very easily and dripped out, or cooled too rapidly (I think?) and I ended up with a weird texture on the surface of the solder, instead of it looking smooth and shiny.  If anyone has any tips for avoiding this issue (other than to just get better at sizing panels to fit together with less crazy gaps, clearly…), please post them below!  I ended up using an old orange box as a make-shift prop to keep the edges level and the solder bead sitting in the centre of the corner.

Using an orange box as a prop

Overall, I think the solder worked out ok.  I am still going to add a piece of wire along the bottom edge, and I’ll try another attempt at touching up the bad texture solder joint.  I don’t think this is my finest solder work, but I think I’m having some issues with my soldering iron set-up, so I’ll play around with that as well.  However, the point of finishing my older project before taking on anything new is kind of two-fold for me: to get projects that I started three years ago finished and out of the way, and to serve as a set of practice projects before I start attempting to make items of saleable quality.  So I can just chalk this one up to practice, at the very least.  At the most/best, I will have a new light box that I can take to work, use at home or gift to someone, and that’s not too shabby!

Finished soldered edges and corner

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Music Tuesday

This week has been a bit of a retro week in terms of music in my studio.  I’m sick of the local radio and all the regular Sirius channels on my commute to work, so I’ve started listening to the 90’s on 9 channel… and who gets the occasional play but Sheryl Crow!  So I’ve been listening to greatest hits this week.  Her music is catchy, upbeat and I find myself humming it later on when I’m doing things other than stained glass.

The Best of Sheryl Crow

I can’t pick a favourite song, but the one that really gets me going is this one.  Can you believe that video is almost 20 years old??  Sometimes it’s nice to just have something you can sing along to when you’re working on a project…  Happy Tuesday!

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Light Box Soldering Part I

So in my last post, I talked about some of the projects in which I’ve used reinforcing wires to add strength and support to the soldering lines, and I’ve started the process of adding in this support to my green and grey light box.  Here are a few photos to show you what I’m doing.  And don’t get me wrong, I’m making this up as I go along.  If anyone has suggestions for a better method, definitely let me know!

When planning where I want reinforcement, I thought about it in terms of adding strength, as well as providing a stop-gap for solder along all the edges of this lamp.  So I knew I need wire along every edge.  In the end, I decided to cut four pieces of wire and then bend them to fit — one piece of wire would start at the bottom of the lamp, run up a corner edge, run along one side of the top edge between the side and top panels, and then overlap about an inch back down the next corner edge.  I started with the one-inch overlap part, thinking it would likely be easier to fit a longer, more maneuverable piece of wire overtop of that piece afterwards:

Starting with the one-inch section on all four corners left me with long ‘arms’ that I would bend and solder as I went along:

Four pieces of wire

After placing in all four pieces of wire, I began to bend and solder them along the top edge, working one at a time.  I spot-soldered the edge to keep the wire in place.  The spot-soldering allowed me to bend the wire in each section to keep it as tight to the corner as possible and when I go back to add a finish solder bead along these edges, it will help keep the wire from popping back up as the solder melts along.  On the left corner, you can see where the wire I’ve just soldered and the wire intended for the next edge intersect:

Spot solder along the top edgeFrom there I bent the length of the wire to follow the side corner along to the bottom edge.  The point here is that it will overlap and help cover the next one inch section so that when I apply a finish solder bead, everything gets covered evenly.  I guess I will have to see how this theory will work out for my next post:

In the picture above, you can see a pretty sizeable gap between the side and top panel, and the wire helps add bulk to fill this in so that it’s not just solder doing this job.  From there, the wire that was just bent around the corner was soldered into the side-side edge, again as tight as possible.  The next wire (the one sticking out the right side of the photo) will be bent around to the side-top edge, the same way I’ve just described above.  And so on until all four sides are done.  Up next?  Adding a wire ring around the bottom edge and applying a finish solder bead to all the edges.

 

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Send In the Reinforcements

In my recent post about my green and grey light box project, I got to the point of having the panels spot-soldered soldered together and in a basic 3D form.  This post, I’m going to talk about my use of reinforcing wire in my projects, as that’s the next step for my light box project.  

Using reinforcement is something that I’ve started doing in my work partly from functional necessity and partly for aesthetics, although really the aesthetic aspect also adds function regardless.  The first lamp I added reinforcements to was the hanging lamp I designed and built for my mom.  I wanted some additional structure on the inside so that all the long strips would stay together and not pull apart (that’s a lot of straight lines).  I also wanted to add a wire reinforcement at the top and bottom edges to keep it in a circular shape.  There are four “circles” of support wire in this lamp: two at the top and bottom edges, and two that snake along (approximately) the top and bottom of the coloured squares, soldered to the inside of the lamp.

Lamp with Little Squares

The second lamp I used reinforcements in was the table lamp I built for my sweetheart. I needed to add a support that allowed me to add bulk and structure to the edges of the squares, as they didn’t fit perfectly together and I wasn’t keen on overlapping the edges very much — I wanted the corners to meet somewhat evenly.  I used reinforcing wire along the corner edges, sunken into the finish solder.  I also wanted to add some bulk to the finished edge at the top, instead of having a really flat, sharp edge.  So I used wire here too (wire everywhere!) to provide something to which I could adhere more solder and create a built up edge bead.

Prairie Gold Table Lamp

Since then, I’ve seen a few projects that have come back to me squished or broken, and have started incorporating wire into my smaller sun catchers (I’ve put support wire into these projects here and here).  They feel sturdier, and at least I know that someone really had to try hard to squish it if they return a project to me for repairs later!!

So that’s what’s up next.  I’m going to use a similar approach as the one I described for the table lamp above, but probably with a few extra pieces and some thinking about how to use longer pieces and bend them.  I’ll share an update and photos this weekend!

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Music Tuesday

This week I’ve really been on a Bonobo kick.  I love the soft electronic style.  The interesting sounds and beats combine into something that is great to work to – uplifting and moving but without really being in your face.  According to the internets, his style could be classified as lounge, ambient or cinematic, but regardless there is something that really hooks me in it.  I think it’s the layered sounds and solid bassline. I’m a sucker for a baseline.

The album I’ve been playing on repeat (over and over) this week is Black Sands.  I think my favourite song on it is The Keeper:

Bonobo_-_Black_Sands

Bonobo has a new album due out at the beginning of April and I’m excited.  You can check out the details, and the (amazing!) music video for the single, Cirrus, at the website here: http://www.bonobomusic.com/

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Up next – another light box

When I designed the light box I’ve posted about recently, I used the design twice to create one light box in moody, shady tones and one in brighter, sharper colours (pictured below in teal, bright green, iridescent and textured glass).  Based on my last experiences trying to solder the panels on the last light box together, and having it be a bit of a mess, I’ve decided to pull all the pieces apart, re-foil them and solder them again new.  A bit of a pain in the butt, but I’m aiming for better quality results over less total working time with this one anyways.

Here are all my glass pieces pulled apart:

The next step will be to remove the existing (old) copper foil, clean off any residues and foil them over again, the same way I described in this post.

After that, I will need to assemble my panels and put everything together.  I designed to top panel when I was working on the grey-green light box, but the design was a little bit different because I only had a few small scraps of remaining glass to work with.  I still like the way everything kind of swirls at the top, though:

Light Box Top Panel

More posts to come on how this project progresses!

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